In the quickly expanding industry of electric vehicles, one of the biggest challenges is keeping lithium-ion batteries at the RIGHT temperature. Whether it’s freezing winters or scorching summers, battery performance and lifespan depend heavily on precise thermal management. That’s where our Epoxy Resin (FR4) Heaters come in—a reliable, efficient solution designed to keep EV batteries running at their best.
1. Advanced Materials: Made with etched conductor of high-quality nickel-chromium or iron-chromium alloy, embedded in durable epoxy resin (FR4) for strength and reliability.
2. Customizable Design: Tailored to fit specific voltage, wattage, or shape requirements.
3. Exceptional Durability: Tested at 1500V/1min 5mA, ensuring performance in harsh environments.
Let’s take a real-life example. One of our clients, a leading EV manufacturer, was struggling with battery performance in cold climates. During winter, their vehicles had shorter driving ranges and slower charging times because the batteries were too cold. They needed a solution that could quickly and efficiently warm the batteries without adding bulk or complexity to their design.
We designed a custom FR4 heater that fit perfectly into their battery thermal management system. The heater’s fast response time allowed it to quickly warm the batteries to their ideal operating range (20-30°C), even in freezing conditions. This not only improved charging efficiency but also prevented battery capacity loss, ensuring consistent performance over time.
But that’s not all. In hotter climates, the same heaters worked with the cooling system to remove excess heat, keeping the batteries within a safe temperature range. This dual functionality helped the manufacturer extend the driving range of their vehicles, reduce the risk of overheating, and ultimately deliver a better experience to their customers.
1. Cold Weather Performance: Quickly warms batteries to their expected operating temperature, improving efficiency in freezing conditions.
2. Hot Weather Safety: Works with cooling systems to prevent overheating and thermal runaway.
3. Longer Battery Life: Maintains stable temperatures, extending battery lifespan and reducing costs.
Dans l’industrie des ve, chaque détail compte. Une petite amélioration des performances de la batterie peut entraîner de grands gains d’autonomie, de satisfaction client et de réputation de marque. avecRésine époxy (FR4) chauffage, vous n’achetez pas seulement une solution de chauffage, vous investissez dans un avenir plus intelligent et plus efficace pour les véhicules électriques.
Que vous conceviez la prochaine génération de véhicules électriques ou que vous amélioriez un modèle existant, notre équipe est là pour vous aider. Nous travaillerons avec vous pour créer une solution de chauffage personnalisée qui répond exactement à vos besoins, tout comme nous l’avons fait pour notre client. Ensemble, repoussons les limites du possible et construisons un avenir où les véhicules électriques sont plus fiables, efficaces et durables.
Nous offrons une grande variété de chauffage à haut rendement et d’éléments chauffants. Tels que les appareils de chauffage polyimide/kapton, les appareils de chauffage en caoutchouc silicone, les appareils de chauffage transparents PET, les appareils de chauffage à film épais, les appareils de chauffage PTC, les appareils de chauffage à mica, les appareils de chauffage à résine époxy et les films de chauffage au graphène.
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